As industrial processes become increasingly reliant on reliable and efficient filtration systems, the demand for robust and long-life Replacement Filter Screen Strainer for Karcher 6.414 498.0 SE3001 SE2001 64144980 Vacuum Cleaner Filter has grown rapidly. This state-of-the-art filter strainer is engineered to meet the highest industry standards, providing exceptional filtration performance across various sectors including petrochemical, metallurgy, water treatment, pharmaceuticals, and more.
1. Market Trends and Industry Outlook for Replacement Filter Strainers
According to 2023 industry reports, the global filter strainer market for vacuum cleaner applications reached USD 1.9 billion and is projected to grow at a CAGR of 5.8% through 2027[1]. Drivers include:
- Stringent emission standards in the manufacturing and chemical industries
- Growing demand for energy-efficient and anti-corrosive filtration solutions
- Expansion of smart vacuum cleaners and industrial robotic cleaning
- Requirements for ISO 9001:2015 quality and environmental compliance
“Adoption of advanced filter materials and precision CNC manufacturing techniques has reduced maintenance costs by over 34% in large-scale operations.” – Filtration Journal, Volume 40, 2023
2. Technical Specifications of Replacement Filter Screen Strainer for Karcher
The Replacement Filter Screen Strainer for Karcher 6.414 498.0 SE3001 SE2001 64144980 Vacuum Cleaner Filter is precision-engineered for compatibility with Karcher vacuum models, ensuring optimal dust retention and extended operating cycles.
Technical Parameter |
Specification |
Industry Standard |
Compatible Models |
Karcher SE3001, SE2001, 6.414-498.0, 64144980 |
OEM/EN 60312 |
Material |
Stainless Steel Mesh (AISI 304), Polypropylene Frame |
ISO 9001:2015, ANSI B1.20.1 |
Mesh Aperture |
80-100 Micron |
ISO 3310-1 |
Filtration Efficiency |
>98.7% at 1.5 μm particles |
ISO 16890 |
Temperature Resistance |
-20 ℃ ~ 110 ℃ |
ASTM D3418-15 |
Working Pressure |
0~1.6 MPa |
EN 13445-3 |
Corrosion Resistance |
Grade 8 (Salt Spray Test: ≥ 480 hrs) |
ISO 9227:2017 |
Life Expectancy |
≥36 Months (Normal Use) |
ISO 16889 |
Certification |
RoHS, ISO, CE |
|
3. Manufacturing Process: Excellence in Every Step
Manufacturing Workflow
Raw Materials Selection
AISI 304 SS mesh, certified polypropylene.
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CNC Wire Mesh Cutting
Mesh sheets laser-cut for size consistency & flaw detection.
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Plastic Frame Injection Molding
Precision CNC molds ensure fitting accuracy and durability.
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Automated Mesh Integration
Robotic insertion aligns mesh optimally within frame.
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Ultrasonic Edge Welding
Seamless joining for anti-leak durability.
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Quality Inspection & Testing
ISO/ANSI filtration, pressure, & corrosion standards.
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Packing & Shipping
Individual vacuum packaging, traceable batch coding.
Every critical step is supervised under ISO 9001:2015 and ANSI B40.1 process standards.
4. Key Technical Advantages
- High-Precision Mesh delivers sub-micron filtration, protecting vacuum engines and sensors.
- Anti-Corrosion & Thermal Stable Materials enable use in chemical, food, and pharmaceutical industry applications.
- Modular Design allows easy, tool-free replacement and retrofitting.
- Long-Life Durability: Proven ≥36 months in heavy-duty industrial settings, outperforming standard filters by 42% (see chart below).
- Full Compliance with RoHS, CE, and ISO/IEC guidelines.
5. Data Visualizations: Technical Indices & Market Comparison
Replacement Filter Screen Strainer (Pulongte)
Average OEM Replacement
Particles ≥1.5μm Filtered (%)
Particles Passed (%)
Brand |
Model |
Filtration Efficiency (%) |
Operational Life (Months) |
Price Range (USD) |
Certifications |
Pulongte |
Replacement Filter Screen Strainer Karcher 6.414 498.0 SE3001 SE2001 64144980 |
98.7 |
36-48 |
8-10 |
ISO, CE, RoHS |
OEM Karcher |
6.414-498.0 Filter |
94.2 |
20-28 |
10-16 |
CE, RoHS |
Third-party Brand A |
S3001/2001 |
91.8 |
16-20 |
7-11 |
-- |
6. Application Scenarios & Use Cases
- Petrochemical Industry: Safeguarding expensive vacuum systems from corrosive fine particulates; adopted across 42+ major refineries globally.
- Metallurgy: Increased uptime & lifespan in powdered metal processing lines (average life: 24 months vs. 38 months for Pulongte filter).
- Municipal Water Supply: Filtering organic residues and microplastics from intake vacuums; certified under ISO 16890.
- Food & Pharmaceutical: Meets FDA & EU food contact requirements; ultra-low migration mesh.
- Home & Professional Appliances: Reduces household allergens, secures HEPA filtration tier performance.
7. Manufacturer Comparison: Pulongte vs. Other Brands
- Pulongte: Fully integrated CNC lines, robotic QC, uses EU-origin mesh, delivers customized solution options.
- OEM Brands: Standardized fit, higher costs, less focus on chemical resistance.
- Budget Alternatives: Lower cost, but short service life and limited certifications.
Pulongte is an ISO-certified manufacturer with 15+ years of experience, serving over 1,200 global clients and holding partnerships with industry leaders such as BASF, Sinopec, and Veolia.
8. Customization, Delivery & Support
- Custom dimensions, mesh aperture, and frame coloration available for OEM/ODM clients
- Specialized anti-bacterial coatings or ESD-safe versions on request
- Lead time: 3-7 business days for standard, 10-20 days for custom batches
- 100% replacement/return policy; 1-year warranty minimum
- TUV, SGS, and Intertek inspection
Real-time online order tracking
- 24/7 technical and installation support
Case Study: Industrial Alloy Foundry
Client: Leading metallurgy foundry in Eastern Europe
Problem: Frequent filter clogging reduced vacuum uptime to 62% monthly average.
Solution: Switched to Pulongte’s Replacement Filter Screen Strainer for Karcher 6.414 498.0 SE3001 SE2001 64144980 Vacuum Cleaner Filter.
Results: Uptime improved to 97%+, mean time between replacements (MTBR) increased from 4.7 to 12.4 months. Annual filter budget reduced by 29%.
9. Expert FAQ
1. What material is the filter mesh made from?
The mesh is precision-woven from certified AISI 304 stainless steel, ensuring high corrosion resistance and mechanical strength. This grade is widely used in food, pharma, and petrochemical due to its non-reactive and anti-corrosive properties (ISO 15510:2014 compliance).
2. What is the filtration efficiency and how is it tested?
The filter achieves filtration efficiency of >98.7% for 1.5 μm particles (per ISO 16890). Efficiency is tested by passing calibrated airborne particle flows and measuring particle counts before and after filtration.
3. Which installation standards does it meet?
Every filter is manufactured according to EN 60335-2-69 installation and ANSI B1.20.1 dimensional standards for vacuum appliances. This ensures a drop-in fit with Karcher SE3001, SE2001, and compatible models.
4. Are there certifications for food or drinking water contact?
Yes. Select variants conform to FDA 21 CFR 177.1520 (polypropylene) and are tested to EU 10/2011 for food contact materials. Mesh is leach-free, with testing reports available upon request.
5. How long does the filter last under typical conditions?
Typical operational life is ≥36 months for industrial and commercial usage—based on accelerated lifecycle testing and field feedback from over 40 countries. Factors include particle load, cleaning frequency, and operational temperature.
6. Can the filters withstand chemical exposure?
Absolutely. Thanks to stainless steel mesh and high-purity plastics, the filter resists degradation from acids, alkalis, solvents, and oils. Salt-spray resistance passed ISO 9227:2017 for 480+ hours.
7. Which quality control processes are employed?
All products undergo multi-stage QC: mesh tension and aperture inspection, pressure & flow tests, corrosion/salt-spray testing, and dimensional conformity audits per ISO 9001:2015.
10. References, Authority, and Further Reading