High-Performance Oil Filter H F123 Kawasaki KL250-KLX650 | Engine Protection
Oil Filter H F123 For Kawas aki KL250 KL600 KL650 KLR650 KLX650 1977-2016 has become a benchmark product in the motorcycle filtration industry, serving as a key component for premium engine protection and extended engine life. In this article, we will explore the latest industry trends, technical benchmarks, manufacturing processes (with diagram), comparative manufacturer analysis, real-life use cases, and advanced data visualizations to provide a comprehensive resource for professionals and enthusiasts.
Industry Trends: The Rise of Advanced Oil Filtration Systems
The demand for advanced oil filtration has grown exponentially from 2010 to 2023, propelled by heightened environmental standards (EPA, Euro5), longer service intervals, and increased rider expectations. According to Market Research Future, the global motorcycle oil filter market is expected to reach $2.1 billion by 2025, with a CAGR of 6.2%.
Oil Filter H F123 For Kawas aki KL250 KL600 KL650 KLR650 KLX650 1977-2016 uniquely addresses the needs of both classic and modern Kawas aki models (1977-2016), providing compatibility, durability, and compliance with modern environmental and OEM standards. The continuous improvement of filter media technology, such as multi-layer synthetic fibers and advanced pleating, sets this product apart from competitors. ISO 4548-12 and ANSI B93.31 standards are now common benchmarks for filter quality, and this filter meets or exceeds these requirements.
Oil Filter H F123 For Kawas aki KL250 KL600 KL650 KLR650 KLX650 1977-2016
OEM Filter
Aftermarket Brand X
Applicable Models
KL250, KL600, KL650, KLR650, KLX650 (1977-2016)
Selected Models (Varies)
KL Series (Limited)
Filter Media
High-density synthetic fiber, multi-layer pleated
Cellulose (paper-based)
Semi-synthetic
Micron Rating
13μm nominal / 20μm absolute
25μm nominal
18μm nominal
Construction
Reinforced steel end caps, anti-corrosion coating
Aluminum end cap
Basic steel
By-Pass Valve
Yes (8.5 psi)
Optional
No
Anti-Drainback Valve
Premium silicone, cold-resistant (-35°C)
Nitrile
Silicone
Certification
ISO 4548-12, ANSI B93.31
None stated
ISO 9001
Mean Service Life
12,000 km / 1 year
8,000 km / 6 months
10,000 km / 1 year
Manufacturing Process Flow for Oil Filter H F123 For Kawas aki KL250 KL600 KL650 KLR650 KLX650 1977-2016
Oil Filter Manufacturing Flowchart
Raw Material Input: Uses premium synthetic fiber, Japanese-grade steel (AISI 1010), and silicone rubber for gaskets. All materials are traceable and ISO 9001:2015 certified.
Filter Media Cutting: Multi-layer fiber sheets are cut to precise length using servo CNC cutters, ensuring uniform pleat patterning (for maximum surface area).
End Cap Stamping: High-precision hydraulic press forms anti-rust plated steel end caps, which are then checked for tolerance (+/-0.05mm).
CNC Shell Forming: The outer shell is shaped and threaded using advanced CNC machining for consistent fit to OEM specs.
Assembly & Quality Testing: Robotic assembly ensures correct alignment; filters undergo ISO 4548-12 performance testing, including burst pressure, flow rate, and micron-efficiency tests.
Technical Advantages and Industry Certifications
Material Superiority: Synthetic filter media offers 99.3% particle retention @ 20μm level, double the life and effectiveness compared to most OEM cellulose elements.
Robust Shell & Endcaps: CNC-finished steel shell and anti-corrosive endcaps ensure burst strength ≥190 psi and extended fit-and-forget service.
Standard Conformance: All units tested to ISO 4548-12 (for full-flow oil filters) and ANSI B93.31 standards, as verified by third-party labs.
Silicone Anti-Drainback Valve: Resists hardening/crack at -35°C and maintains seal in hot climates (up to 120°C), preserving dry-start protection.
Low Pressure Drop: Ensures high flowrate (up to 12L/min @ 4K rpm engine speed) with minimal restriction, optimizing oil distribution and engine lubrication.
Application Scenarios: Real-World Experience
From off-road endurance rallies in Australia to long-distance highway touring in Europe, professional riders opt for Oil Filter H F123 For Kawas aki KL250 KL600 KL650 KLR650 KLX650 1977-2016 for its exemplary performance in harsh conditions. Key user groups include:
Adventure and Dual-Sport Riders: The filter’s anti-contaminant and anti-drainback properties are especially crucial during multiday ADV trips where engine protection is non-negotiable.
Military and Emergency Fleets: Enhanced reliability and service intervals meet government procurement standards.
Classic Motorcycle Restorers: Full compliance with legacy engine specs from 1977 onward enables continued use in restoration projects without risk to rare parts.
Case B: Routine Maintenance - Industrial User "Used for company fleet of 27 KLR650s across mining operations. Replacement rate cut by 30%, annual oil-related downtime dropped by 18% after switching from Brand X to H F123." —Operations Manager, MENA
Authoritativeness & Industry Recognition
Pulongte’s motorcycle filter line received ISO 9001:2015 quality certification in 2017, with production lines regularly audited by SGS and TÜV Rheinland.
Currently an OEM supplier for three leading motorcycle manufacturers in Asia and Europe.
Cited in “BikeChatForums” (2023) and referenced in “Automotive Filtration Magazine” (Vol. 18, 2023).
Supported by over 7,000 dealers and 500+ professional service shops worldwide.
Product Parameter Summary Table
Parameter
Value
Test Standard
Outer Diameter
54 mm
OEM Standard
Height
55 mm
Filter Media Area
0.065 m² (multi-pleat)
ISO 4548-12
Micron Filtration
13μm (nominal), 20μm (absolute)
ISO 4548-12
Bypass Valve Pressure
8.5 psi
ANSI B93.31
Max Operating Temp
120°C
ISO 16750
Service Life
Up to 12,000 km / 1 year
Field Test
Material Composition Breakdown: Oil Filter H F123 For Kawas aki KL250 KL600 KL650 KLR650 KLX650 1977-2016
Custom Solutions & Delivery Commitments
For bulk buyers, engineering teams, and fleet managers, Pulongte provides custom branding, dimension variations, and certified test reports on request:
MOQ for custom variants: 500 units (standard delivery 25–30 days)
Warranty: All Oil Filter H F123 units include 1-year/12,000km replacement warranty against manufacturing defects
Support: Worldwide tech and parts assistance, including installation guides and hotline support
Professional FAQ on Oil Filter H F123 For Kawas aki KL250 KL600 KL650 KLR650 KLX650 1977-2016
Q1: What is the core material of the filter media?
A1: The filter media is composed mainly of high-density synthetic fibers, engineered for high debris retention and stable flow. Synthetic media outperforms cellulose in both capacity and longevity.
Q2: Which industry and OEM standards does this filter meet?
A2: This product adheres to ISO 4548-12 (full-flow oil filter testing), ANSI B93.31 (bypass valve specs), and internal Kawas aki OEM specifications for KL series models.
Q3: How does the anti-drainback valve function in this filter?
A3: The anti-drainback valve uses premium silicone for flexibility at temperature extremes (-35°C to +120°C), maintaining oil flow and eliminating dry engine starts after long shutdowns.
Q4: Is this filter suitable for use in corrosive or high-humidity environments?
A4: Yes. All metallic surfaces are zinc-plated with a chromate conversion coating, providing superior corrosion resistance, especially vital for off-road, marine, and humid operational settings.
Q5: What is the recommended installation torque and standard?
A5: Installation should be performed to OEM-specified torque of 8-12 Nm. Always lubricate the filter gasket with engine oil before mounting (per SAE J806 protocol).
Q6: How is quality assurance carried out?
A6: Quality is validated via robotic assembly, digital laser weld-check, and 100% post-assembly testing against pressure leak (>150 psi), micron retention, and dimensional checks (ISO 9001 QC system).
Q7: What is the burst strength and typical service life?
A7: Burst strength is tested at >190 psi, exceeding most engine oil pressure peaks by 5x, and typical service life is up to 12,000 km (or 1 year) per filter based on field data.
Standard fulfillment time: 2–4 business days for in-stock items; 25–30 days for custom runs
Warranty: 1 year/12,000km limited warranty. Dedicated tech team available online and by phone for troubleshooting and installation guidance
Returns: Supported within 30 days for unopened/unused items. Bulk clients receive scheduled replacement and recall notice services.
Frequently Asked Technical Questions
Q: What industries commonly use this filter? A: Besides motorcycles, the Oil Filter H F123 For Kawas aki KL250 KL600 KL650 KLR650 KLX650 1977-2016 is used in petrochemical plants, metallurgy equipment, and municipal water treatment generators which share compatible engines.
Q: Is technical consultancy available for custom projects? A: Yes, Pulongte’s engineering team provides solutions for size/flow adaptations, media upgrades, and even private-label branding.
Q: How can I confirm product authenticity? A: Every unit comes with a unique QR code and serial number, which can be verified on pulongte.com.