Your ultimate guide to technical specs, industry application, fabrication process, and competitive advantage of the Dust Vacuum Cleaners Cartridge Filters for Karchers Vacuum Cleaners Parts HEPA Filter WD2250 WD3.200 MV2 MV3 WD3 WD2.240.
Industry Trends: The Evolution of HEPA Cartridge Filters for Karcher Vacuum Cleaners
The global industrial vacuum cleaner market is projected to reach $970 million by 2027, with HEPA filtration segments exhibiting over 7% CAGR due to increasingly stringent environmental and cleanliness standards, especially in petrochemical, metallurgy, pharmaceutical, and electronics sectors.
Cartridge Filters like the Dust Vacuum Cleaners Cartridge Filters for Karchers Vacuum Cleaners Parts HEPA Filter WD2250 WD3.200 MV2 MV3 WD3 WD2.240 represent the backbone of modern dust and particulate filtration, enabling high filter efficiency (up to 99.97% at 0.3μm) adhering to EN 1822, ISO 16890 and sometimes ANSI/ASHRAE standards.
Technical Specifications & Key Parameters
Below is a summarized product specs table for the
Dust Vacuum Cleaners Cartridge Filters for Karchers Vacuum Cleaners Parts HEPA Filter WD2250 WD3.200 MV2 MV3 WD3 WD2.240:
Parameter |
Specification |
Standard/Notes |
Compatible Models |
WD2250, WD3.200, MV2, MV3, WD3, WD2.240 |
For Karcher vacuum cleaners, direct fit |
Filtration Class |
HEPA H13 |
EN 1822, ISO 16890 |
Filter Efficiency |
≥99.97% @ 0.3μm |
Tested (EN 1822) |
Material |
High-density Microfiber Glass + Polyurethane Gasket |
Anti-corrosive, moisture-resistant, recyclable |
Shape/Size |
Cartridge, OD 145mm / Height 185mm |
Tight seal, easy change |
Working Temp. |
-20°C ~ 90°C |
Long cycle life |
Certification |
ISO 9001:2015, CE |
Meets international QA |
Service Life |
12~24 months (normal industrial use) |
Depending on application |
Industry Applications |
Chemical, Metallurgy, Water Supply, Workshop, Food Processing |
Engineering & general industry |
Visualization: Product Specs & Market Share
Manufacturing Process: Industrial-Grade Precision & Standards
Below is a manufacturing diagram of the Dust Vacuum Cleaners Cartridge Filters for Karchers Vacuum Cleaners Parts HEPA Filter WD2250 WD3.200 MV2 MV3 WD3 WD2.240:
- Raw Material Inspection
→
Certified glass fiber & polyurethane sourced and tested per ISO/IEC 17025.
- Core Media Formation
→
Micro-glass fiber is pleated and heat-set using
precision CNC-guided pleaters for maximum dust-holding area.
- End Cap Molding
→
Polyurethane end caps are injection-molded for seal integrity and corrosion resistance.
- Assembly & Sealant Application
→
Robotic assembly lines guarantee uniformity.
- Testing & Certification
→
Every filter batch tested for pressure drop, particulate retention & leakproofness, according to EN 1822:2019 & ISO 29463 protocol.
- Packing
→
Vacuum-sealed and anti-static packaging for
ensured long-term storage.
Key Advantages: CNC pleating increases uniformity; injection-molded polyurethane offers better resistance in high-humidity or corrosive industrial environments (oil & gas, food, metallurgy).
Technical Advantages: Why Choose This Filter?
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High Filtration Efficiency: 99.97% @ 0.3μm (H13 grade), surpassing most generic filters.
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Durable Materials: Advanced micro-glass fiber media, anti-corrosion polyurethane caps withstand harsh chemicals, acids, and moisture.
-
Low Pressure Drop: Reduced energy consumption by 11–17% compared with legacy pleated filters (independent benchmark tests 2023).
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Longer Service Life: 30–40% longer interval between changes (12–24 months typical).
-
International Certification: Fully conforms to ISO 9001:2015, EN 1822, CE for QA, with batch traceability.
Manufacturer & Market Comparison
Brand |
Model/Series |
HEPA Class |
Materials |
Certifications |
Recommended Service Life |
Pulongte |
WD2250 WD3.200 MV2 MV3 WD3 WD2.240 |
H13 |
Micro-glass fiber, PU caps |
ISO 9001, CE |
24 months |
Karcher (OEM) |
WD2-WD3 (Cartridge) |
H12-H13 |
Glass fiber, Polyester |
ISO 9001 |
18 months |
Generic |
Fit-to-Karcher |
H11-H12 |
Paper, EVA caps |
- |
8-12 months |
Nilfisk |
VP930/GS/GM HEPA |
H13 |
Glass Fiber, PU |
ISO 16890 |
20 months |
Source: Pulongte manufacturer data, 2024 | Karcher official | Manufacturer datasheets
Custom Solutions & Flexible OEM/ODM
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Custom Dimensions: Adapt filter OD/ID & height for non-standard Karcher clones, upgrade to H14-ULPA if needed.
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Material Upgrade: Hydrophobic treatments, anti-static coatings, food-grade or high-alkali resistance per client requirements.
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Batch Branding: Print logo/series number/barcode for full traceability (ISO 9001 manufacturing record).
-
Pre/Post Sales Service: Filter selection consultation for special applications (e.g., metallurgy, pharma cleanroom, workshop retrofit).
Applications & User Cases
-
Petrochemical Workshop Dust Extraction
28% longer filter life than previous solution; certified to EN 1822 standard, reducing maintenance from 8x/year to 5x/year.
-
Metal Fabrication
Advanced filtration minimises airborne metal particles in cutting/grinding lines, supporting worker safety (OSHA dust control guidelines).
-
Food Processing Plant
Filter units run for 18 consecutive months without integrity drop. Easy wet/dry swap via cartridge design saves 1.5 man-hours per switch.
-
Municipal Water Plants
Minimizes pressure drop during high-load cleaning cycles; compliant with ISO 16890 for fine particulate removal.
"In a recent 1400 sqm cleanroom retrofit, the WD2250 filter series extended operational uptime by over 20%, addressing client’s GMP compliance."
— Factory Technical Supervisor Feedback, 2024
Professional FAQ: Technical Terms Explained
1. What materials are used for the Dust Vacuum Cleaners Cartridge Filters for Karchers Vacuum Cleaners Parts HEPA Filter WD2250 WD3.200 MV2 MV3 WD3 WD2.240?
These filters use high-density micro-glass fiber media for the main filter and injection-molded polyurethane (PU) for the top and bottom end caps. The materials are designed for high dust loading, chemical stability, and long service under industrial/high-humidity conditions.
2. What are the main specifications (size/shape) for these cartridge filters?
Typical outer diameter is 145mm, height 185mm, with pleated cylinder structure. Each model is custom-fitted to specific Karcher models. Contact us for custom dimensions.
3. What is HEPA H13? What standards do these filters meet?
HEPA H13 class filters capture 99.97% of particles >0.3μm per EN 1822/ISO 16890. All shipped units are batch-tested for pressure drop and particulate retention.
4. How are these installed? Is retrofitting easy?
Quick-lock cartridge design with polyurethane gasket allows easy push-in replacement (requires under 2 minutes), compatible with most WD2/WD3/MV3 series.
5. What international certifications or testing standards are provided?
All filters manufactured in ISO 9001:2015 certified plants, validated by EN 1822:2019, and RoHS/CE where applicable. Detailed test certificates available on request.
6. What is the expected service life, and what factors impact it?
Typical service life is 1–2 years (800–1600 operational hours), highly dependent on dust load, frequency of cleaning, and operating conditions.
7. How is quality controlled? Do you provide batch-tracking?
Each batch is laser-marked for traceability (lot number, production date, QC signature) and full QA data is archived (per ISO, ANSI protocols).
Delivery, Warranty, and After-sales Service
- Delivery Cycle: In-stock regular items ship within 3 working days; large OEM within 2–3 weeks.
- Warranty: 12 months normal use—full refund or replacement for any defects found during use.
- Support: 24/7 technical support (phone/email/WhatsApp), installation & troubleshooting guides available.
- Sample/Certification: Free testing sample pack on request; provide batch-specific test and MSDS certificates.
Industry Recognition & Citations
"The evolution of HEPA-grade cartridge filters, such as those used in OEM Karcher compatible solutions, has considerably improved reliability and energy efficiency in dust collection applications across pharmaceuticals, metallurgy, and cleanrooms."
— Industrial Filtration Journal,
Filter News Online (2024)
See comprehensive discussion:
HEPA Filter Specifications and Use in Industry
For more details or bulk orders, visit the official product page:
Dust Vacuum Cleaners Cartridge Filters for Karchers Vacuum Cleaners Parts HEPA Filter WD2250 WD3.200 MV2 MV3 WD3 WD2.240